Industrial & forklift battery specialists, Brentwood, Essex

Rows of industrial battery cells with red and blue terminals, industrial battery servicing Chelmsford

Industrial Batteries

Industrial Battery Servicing in Chelmsford & Essex

Supply, fitting, servicing and repair of forklift batteries, 2V cells, chargers and auto fill systems in and around Chelmsford and the South East.

Forklift truck loading goods, industrial batteries supplied in Chelmsford
Computerised charge & discharge testing

Quality service

An independent industrial battery distributor based in Essex

If you need industrial battery servicing, you can count on Barns Industrial Battery Services Ltd. We work in and around Chelmsford and throughout the South East from our base in Brentwood.

We use the latest computerised charging and discharge testing equipment, meet or exceed the required UK environmental safety standards, and have built a reputation for quality battery replacements and servicing over more than 25 years.

Every recommendation is based on what we find when we test your battery. If a single cell replacement will do the job, that is what we will suggest. If a new battery is the better long term choice, we will explain why and give you a clear quote.

What's included

Our battery servicing includes

Everything you need to keep motive power batteries working safely, grouped by the type of job.

Batteries, cells and equipment supplied

As an independent distributor we can source the right battery for your truck rather than pushing a single brand.

  • Complete selection of motive power batteries
  • 2V cells for forklifts and fork trucks
  • Large selection of used batteries
  • Battery chargers
  • Auto fill watering systems
  • All new batteries covered by manufacturer's warranty

Our services in detail

How we look after your industrial batteries

01

Forklift batteries and 2V cells

Most forklift and fork truck batteries are made from 2V cells linked together in a steel tray. We supply complete traction batteries and loose 2V cells to suit your truck, voltage and capacity.

Choose from new batteries, backed by the manufacturer’s warranty, or from our large selection of used batteries when budget or a short term need makes more sense.

Electric forklift truck ready for a new traction battery, Chelmsford Essex

02

Individual cell replacement

A battery is only as strong as its weakest cell. If one cell fails, run times fall and the charger struggles to bring the battery back up.

We test each cell, find the ones at fault and replace them individually. This can return a battery to full working order for a fraction of the cost of a new one.

Battery cell voltage being tested with a meter before cell replacement, Essex

03

Battery cleaning

Acid residue and corrosion on top of a battery can cause current to leak between cells, damage the tray and make the battery unsafe to handle.

We clean batteries of corrosion and residue, check connectors and leave the battery in a safe, tidy condition that is easier to inspect.

Battery terminals and leads after cleaning of corrosion, Barns Industrial Battery Services

04

Auto fill watering systems

Lead acid traction batteries need regular topping up with water. Doing it cell by cell is slow and easy to get wrong.

We supply and fit auto fill systems that top up every cell to the correct level in one go, saving time and protecting the battery from over or under filling.

Industrial battery cells fitted with watering caps for an auto fill system, Brentwood

05

Chargers, charging and repairs

The right charger, working properly, is essential to battery life. We supply battery chargers and repair chargers that have developed faults.

Using computerised charging and discharge testing equipment, we can see how a battery performs under load and recommend the right course of action.

Technician testing charging equipment connections, charger repairs Essex

06

Servicing and damage reports

Regular servicing catches small problems before they stop a truck. Battery levels are checked and topped up, connections inspected and the battery cleaned.

Any damage is noted and reported so you have a clear record of each battery’s condition and can plan repairs or replacements in good time.

Digital meter used during industrial battery servicing, Barns Industrial Battery Services

Know the signs

When your forklift battery needs attention

Spotting these early usually means a smaller, cheaper fix. If you notice any of them, contact our battery team for advice.

  • Shorter shifts

    The truck no longer lasts the shift it used to on a full charge.

  • One cell needs more water

    A single cell using far more water than the rest often points to a fault.

  • Corrosion on top

    White or green build up around terminals and connectors.

  • Charger trips or errors

    The charger shows faults or the battery will not reach full charge.

  • Heat or swelling

    Cells running hot, or visible damage to cases and the tray.

  • Slow lifting

    Hydraulics feel sluggish as the battery drops off under load.

How it works

From first call to a working battery

  1. 1

    Tell us the problem

    Call 07860 962 650 or send an enquiry with your truck and battery details.

  2. 2

    Test and assess

    We check levels, cells and charging to find out exactly what is wrong.

  3. 3

    Repair, replace or supply

    Cells replaced, battery repaired or a new or used battery supplied and fitted.

  4. 4

    Keep it running

    Ongoing servicing and auto fill systems help your battery last longer.

Talk to Simon and the team

Need industrial battery servicing in Chelmsford or Essex?

Speak to Barns Industrial Battery Services about servicing, cell replacement or a new battery. You can also view our work in the gallery.

07860 962 650